How To Size A Cable [upd] -
: 3% for power, 5% total including distribution.
Example : 230 V single-phase, L=80 m, I=20 A, cosφ=0.85, 4 mm² Cu (R=4.6 Ω/km, X=0.09). Vd = [2×80×20×(0.0046×0.85 + 0.00009×0.526)] / 1000 = 12.8 V → 5.6% > 3%. Fail. Increase to 6 mm². During a short circuit, heat is generated faster than it can dissipate (adiabatic process). The cable must survive until protection clears the fault. how to size a cable
Example : Isc = 3 kA, t = 0.1 s (breaker trip), Cu/XLPE, k=143. $S_min = \sqrt(3000^2 × 0.1) / 143 = \sqrt900,000 / 143 = 948 / 143 = 6.6 mm²$. Minimum = 6.6 → choose 10 mm² (next standard size). : 3% for power, 5% total including distribution
If calculated Smin > ampacity size, the cable must be upsized for fault survival. For TN systems, a fault between phase and earth must draw enough current to trip the OCPD quickly. The maximum cable length is limited by: The cable must survive until protection clears the fault
Example : 2.5 mm² PVC copper (30 A tabulated), ambient 45°C (k₁=0.79), 4 circuits (k₂=0.65) → effective = 30×0.79×0.65 = 15.4 A. For a 16 A load, this cable fails. Increase to 4 mm². Voltage drop reduces torque in motors, causes flicker in lights, and wastes energy.
is given by tables (IEC 60287, NEC Table 310.16). For example:
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